Faceplate having a curved surface

ABSTRACT

A faceplate for a substrate process chamber comprises a first and second surface. The second surface is shaped such that the second surface includes a peak and a distance between the first and second surface varies across the width of the faceplate. The second surface of the faceplate is exposed to a processing volume of the process chamber. Further, the faceplate may be part of a lid assembly for the process chamber. The lid assembly may include a blocker plate facing the first surface of the faceplate. A distance between the blocker plate and the first surface is constant.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. patentapplication Ser. No. 18/083,173, filed Dec. 16, 2022, which is acontinuation application of U.S. patent application Ser. No. 16/894,355,filed Jun. 5, 2020, which claims priority to and the benefit of U.S.Provisional Patent Application Ser. No. 62/858,772, filed Jun. 7, 2019,each of which is incorporated herein by reference in its entirety.

BACKGROUND Field

Embodiments of the present disclosure generally relate to a faceplatesof process chambers, and specifically to faceplates having a curvedsurface.

Description of the Related Art

Many semiconductor devices are commonly created by forming multiplelayers of different materials on the surface of a substrate. In manyinstances, the semiconductor devices include stacks of multiple tiers,or steps, of layers of different materials. For example, in a 3D NANDmemory, multiple tiers of oxide and nitride layers are verticallystacked to form the memory device. During processing, each layer that isdeposited experiences localized stress non-uniformity quantified byin-plane distortion (IPD). The localized stress non-uniformity may bedue to non-uniformities within the plasma during the deposition process.For example, the density of the plasma may not be uniform across thesurface of a substrate. Further, in various instances radio frequency(RF) signals having increased frequencies (e.g., 27 MHz or higher) havebeen utilized to increase the deposition rate. However, utilizing RFsignals having increased frequencies increases the plasmanon-uniformity. Accordingly, the localized stress non-uniformity of thelayers is also increased, increasing the production failure rate.Additionally, as the number of layers increases, the cumulativelocalized stress non-uniformity of each layer increases. Thus, theproduction failure rate in semiconductor devices having a high number oflayers is increased.

Thus, there is a need for an improved process chamber for reducinglocalized stress non-uniformity of the layers deposited on a substrate.

SUMMARY

In one example, a faceplate for a process chamber comprises a circularmounting ring configured to mount the faceplate within the processchamber. The faceplate further comprises a plurality of apertures, afirst surface, and a second surface. The second surface is opposite thefirst surface and is configured to be exposed to a processing volume ofthe process chamber. Further, the second surface includes a first peak.Additionally, a distance between the first surface and the secondsurface varies. Further, the faceplate is comprised of a conductivematerial.

In one example, a lid assembly for a process chamber comprises a gasbox, a gas conduit, a blocker plate and a faceplate. The gas conduitpasses through the gas box. The blocker plate is coupled to the gas box.The faceplate comprises a circular mounting ring configured to mount thefaceplate within the process chamber. The faceplate further comprises aplurality of apertures, a first surface, and a second surface. Thesecond surface is opposite the first surface and is configured to beexposed to a processing volume of the process chamber. Further, thesecond surface includes a first peak. Additionally, a distance betweenthe first surface and the second surface varies. Further, the faceplateis comprised of a conductive material.

In one example, a process chamber comprises a substrate supportassembly, a chamber wall, and a lid assembly. The substrate supportassembly is disposed within a processing volume of the process chamber.The lid assembly is coupled to the chamber wall and comprises a blockerplate and a faceplate. The faceplate is coupled to the blocker plate.The faceplate comprises a circular mounting ring configured to mount thefaceplate within the process chamber. The faceplate further comprises aplurality of apertures, a first surface, and a second surface. Thesecond surface is opposite the first surface and is configured to beexposed to a processing volume of the process chamber. Further, thesecond surface includes a first peak. Additionally, a distance betweenthe first surface and the second surface varies. Further, the faceplateis comprised of a conductive material.

BRIEF DESCRIPTION OF THE DRAWINGS

So that the manner in which the above recited features of the presentdisclosure can be understood in detail, a more particular description ofthe disclosure, briefly summarized above, may be had by reference toembodiments, some of which are illustrated in the appended drawings. Itis to be noted, however, that the appended drawings illustrate onlytypical embodiments of this disclosure and are therefore not to beconsidered limiting of its scope, for the disclosure may admit to otherequally effective embodiments.

FIG. 1 is a schematic illustration of a process chamber, according toone or more embodiments.

FIGS. 2, 3, 4, and 5 are schematic illustrations of a cross-section of afaceplate, according to various embodiments.

To facilitate understanding, identical reference numerals have beenused, where possible, to designate identical elements that are common tothe figures. It is contemplated that elements disclosed in oneembodiment may be beneficially utilized in other embodiments withoutspecific recitation thereof with respect thereto.

DETAILED DESCRIPTION

Multiple layers of different materials may be deposited on a substrateto generate various different semiconductor devices. Each individuallayer may have relatively small localized stress non-uniformity;however, each layer experiences a cumulative localized stressnon-uniformity compounding the effects for each layer. The localizedstress non-uniformity is quantized as in-plane distortion (IPD) andcorresponds to plasma non-uniformity within the processing volume of aprocess chamber. Further, the deposition of these layers is a timeconsuming process. However, when higher frequencies are used (e.g.,greater than 27 MHz) for higher throughput, the plasma non-uniformityresulting from the higher frequencies adds to the localized stressnon-uniformity. However, by varying the shape of at least one of theelectrodes used to generate the plasma within the processing volume, theplasma non-uniformity may be decreased, reducing the localized stressnon-uniformity of each layer.

FIG. 1 illustrates a process chamber 100, according to one or moreembodiments. The process chamber 100 includes a chamber body 102 havingsidewalls 104, a bottom 105, and a lid assembly 110. The sidewalls 104and faceplate 118 of the lid assembly 110 define a processing volume108. A substrate transfer port 111 may be formed in the sidewall 104 fortransferring substrates into and out of the processing volume 108. Theprocess chamber 100 may be of one a chemical vapor deposition (CVD)process chamber, an atomic layer deposition (ALD) process chamber, ametalorganic chemical vapor deposition (MOCVD) process chamber, aplasma-enhanced chemical vapor deposition (PECVD) process chamber, and aplasma-enhanced atomic layer deposition (PEALD) process chamber, amongothers.

A substrate support assembly 126 is disposed within the processingvolume 108 of the process chamber 100 below the lid assembly 110. Thesubstrate support assembly 126 is configured to support a substrate 101during processing. The substrate 101 may have a circular circumference.The substrate support assembly 126 may include a plurality of lift pins(not shown) movably disposed therethrough. The lift pins may be actuatedto project from a surface 130 of the substrate support assembly 126,thereby placing the substrate 101 in a spaced-apart relation to thesubstrate support assembly 126 to facilitate transfer with a transferrobot (not shown) through the substrate transfer port 111. The substratesupport assembly 126 is coupled to the shaft 129 to facilitate verticalactuation and/or rotation of the substrate support assembly 126.

An electrode 134 is part of the substrate support assembly 126. Theelectrode 134 is embedded within the substrate support assembly 126 orcoupled to the surface 130 of the substrate support assembly 126. Theelectrode 134 may be a plate, a perforated plate, a mesh, a wire screen,or any other distributed arrangement. The electrode 134 is a tuningelectrode, and is coupled to a power supply 150 by a conduit 133disposed in the shaft 129 of the substrate support assembly 126.

An electrode 132, which may be a bias electrode and/or an electrostaticchucking electrode, may be part of the substrate support assembly 126.The electrode 132 may be coupled to a power supply 152 via conduit 135.The power supply 152 may be direct current (DC) power, pulsed DC power,radio frequency (RF) power, pulsed RF power, or a combination thereof.

The lid assembly 110 includes a lid 106, a gas box 114, a blocker plate116, and a faceplate 118. A plenum 124 is formed between the gas box 114and the blocker plate 116. Further, a plenum 125 is formed between theblocker plate 116 and the faceplate 118. The blocker plate 116 includesapertures 117 and the faceplate 118 includes apertures 119 through whichprocessing gases flow into the processing volume 108. The plurality ofapertures 117 of the blocker plate 116 allows for fluid distributionbetween the plenum 124 and the plenum 125. The blocker plate 116 isconfigured to disperse the gas mixture from center to edge before it isintroduced to the plenum 125. The plenum 125 enables gas mixturetransfer to a processing volume 108 defined between the faceplate 118and the substrate support assembly 126 through a plurality of apertures119 formed through the faceplate 118. Further, the gas mixture isionized to form plasma in the processing volume 108.

The process chamber 100 further includes a central conduit 138. Thecentral conduit 138 passes through the gas box 114. For example, thecentral conduit 138 is formed through the lid 106 and the gas box 114and opens into the plenum 124. The central conduit 138 is configured toprovide one or more process gases to the plenum 124 from the gas supplysystem 140.

The faceplate 118 may be comprised of a conductive material. Forexample, the faceplate 118 may be comprised of aluminum. Additionally,or alternatively, the faceplate 118 may be comprised of other conductivematerials. The faceplate 118 includes a mounting ring 141. The mountingring 141 is circular and positioned around the circumference of thefaceplate 118. Further, the mounting ring 141 may be used to mount thefaceplate 118 within the lid assembly 110. For example, the mountingring 141 may be coupled to the blocker plate 116, or another element ofthe lid assembly 110.

The faceplate 118 may be coupled to a power supply 142. The power supply142 may be an RF generator and may be configured to generate DC power,pulsed DC power, and pulsed RF power. For example, the power supply 142may drive the faceplate 118 with RF power having a frequency in a rangeof about 13 MHz to about 60 MHz. Alternatively, frequencies lower than13 MHz and greater than 60 MHz may be utilized.

The faceplate 118 has surface 120 and surface 121. The surface 120 maybe curved (e.g., Gaussian or bell-shaped as in the embodiment of FIG. 1) such that a distance between the surface 121 and the substrate supportassembly 126 varies across the width of the faceplate 118. Further, thedistance between surface 120 and 121 vary across the width of thefaceplate 118 and from a center to an edge of the faceplate 118.Additionally, the distance between the surface 120 and the blocker plate116 varies across width of the faceplate 118 and the distance betweenthe surface 121 and the blocker plate 116 is constant across the widthof the faceplate 118.

The surface 121 faces the blocker plate 116. The surface 121 may besubstantially parallel to an adjacent surface of the blocker plate 116such that the distance between the surface 121 and the blocker plate 116is substantially constant across the width of the faceplate 118. In suchan example, the surface 121 is planar.

The surface 120 faces and is exposed to the processing volume 108. Forexample, the processing volume 108 is formed between the surface 120 ofthe faceplate 118 and the surface 130 of the substrate support assembly126.

Varying the shape of the surface 120 of the faceplate 118 adjusts theplasma non-uniformity within the processing volume 108, adjusting thelocalized stress non-uniformity of the layers deposited on the substrate101. For example, shaping the surface 121 so that the surface 121 iscurved decreases the plasma non-uniformity within the processing volume108. Further, decreasing the plasma non-uniformity decreases thelocalized stress non-uniformity of the layers deposited on the substrate101. Decreasing the localized stress non-uniformity enhances theperformance of the process chamber 100 and the correspondingsemiconductor devices. It is contemplated that the shape of the surface120 may be altered to improve and/or mitigate the plasmanon-uniformities.

Further, shaping the surface 120 of the faceplate 118 to include one ormore curved regions corrects for plasma non-uniformities for a range offrequencies used in the deposition process. Accordingly, the depositionprocess speed may be increased while maintaining high quality filmperformance, as plasma non-uniformities which are conventionallygenerated when using higher frequencies can be mitigated by thefaceplate 118.

During processing, a plasma is formed in the processing volume 108 froma precursor gas mixture provided through the central conduit 138 via gassupply system 140. The plasma may be formed by capacitive means, and maybe energized by coupling RF power into the precursor gas mixture via thepower supply 142 and the power supply 150. The RF power may be adual-frequency RF power that has a high frequency component and a lowfrequency component. The RF power is typically applied at a power levelbetween about 50 W and about 2500 W, which may be all high-frequency RFpower, for example at a frequency in a range of about 13 MHz to 60 MHz.Alternatively, the RF power may be a mixture of high-frequency power andlow frequency power, for example at a frequency of about 300 kHz. Uponenergizing a plasma in the processing volume 108, a potential differenceis established between the plasma and the electrode 134 and/or thefaceplate 118.

A controller 190 is coupled to the process chamber 100. The controller190 includes a central processing unit (CPU) 192, a memory 194, andsupport circuits 196. The controller 190 is utilized to control theoperation of the process chamber 100. For example, the controller 190may control the operation of the gas supply system 140 and/or the powersupplies 142, 150 and 152.

The CPU 192 may be of any form of a general purpose computer processorthat can be used in an industrial setting. The software routines can bestored in the memory 194, such as random access memory, read onlymemory, floppy or hard disk drive, or other form of digital storage. Thesupport circuits 196 are coupled to the CPU 192 and may comprise cache,clock circuits, input/output subsystems, power supplies, and the like.The software routines, when executed by the CPU 192, transform the CPU192 into a specific purpose computer (controller) 190 that controls theprocess chamber 100 such that the processes are performed in accordancewith the present disclosure. The software routines may also be storedand/or executed by a second controller (not shown) that is locatedremotely from the chamber.

FIG. 2 is a schematic illustration of a cross-section of the faceplate118. As is described with regard to FIG. 1 , the faceplate 118 includessurfaces 120 and 121, where the surface 120 has a curved shape. Thefaceplate has a width 213. The curved shape is disposed radially inwardfrom the mounting ring 141. As illustrated in FIG. 2 , the surface 120has a Gaussian shape. The Gaussian shape may be described as having apeak 204 with a height (e.g., height 210) having full width (e.g., width209) at half of the height 210. Varying the height 210 and/or the width209 of the curved shape varies the effects that the shape of thefaceplate 118 has on the uniformity of the plasma generated within theprocessing volume 108. For example, the height 210 may be increased ordecreased to alter the effects that the shape of the faceplate 118 hason the uniformity of the plasma. Additionally, or alternatively, thewidth 209 may be increased or decreased to alter the effects that theshape of the faceplate 118 has on the uniformity of the plasma. Thewidth 209 is less than the width 213. Alternatively, the width 209 isequal to the width 213.

The Gaussian shape may be referred to as a bell shape. For example, theshape of the surface 120 is a symmetrical curve about center line 202which bifurcates the faceplate 118. In such an example, the surface 120is symmetric about any plane formed through an axial centerline offaceplate 118 (e.g., 360 degrees of symmetry). Alternatively, the shapeof the surface 120 is not axial symmetric about the center line 202.

The curve of the surface 120 may correspond to a width of the substrateundergoing processing. For example, the width of the curve or shape ofthe surface 120 may be at least as large as the width of the substrate.

The Gaussian shape of the surface 120 decreases the plasmanon-uniformity of the plasma generated within the processing volume 108,decreasing the localized stress non-uniformities of the layers depositedon the substrate 101. Utilizing a faceplate having a Gaussian shapedsurface may reduce the localize stress non-uniformities to having IPDvalues.

The shape of the surface 120 comprises regions 211, 212. The region 211is proximate the mounting ring 141 and the edge 220 of the faceplate 118and has a slope of approximately zero. The region 212 has an increasingslope (e.g., a positive slope) toward a center of the faceplate 118.Further, the region 212 is between the region 211 and the peak 204.

The peak 204 has a height 210 referenced to a plane 207, defined as aplane of the most distal end of the faceplate 118. The height 210 may bein a range of about mils to about 20 mils. The height 210 of the peak204 may correspond to plasma non-uniformity of the plasma generatedwithin the processing volume 108. For example, the height 210 may beincreased to compensate for larger amounts of plasma non-uniformities.

FIG. 3 is a schematic illustration of a cross-section of the faceplate318. The faceplate 318 may be configured similar to that of faceplate318; however, the surface 320 has a different shape than the surface 120of the faceplate 118. For example, the surface 320 has a parabolic shapeas compared the Gaussian shape of the surface 120 of the faceplate 318.Further, the faceplate 318 may be used within the process chamber 100 ofFIG. 1 as an alternative to the faceplate 318. Additionally, thefaceplate 318 includes apertures 319 that may be configured similar tothe apertures 119 of the faceplate 318.

A center line 302 bifurcates the faceplate 318 into two equal portions.The parabolic shape of the surface 320 may be axial symmetric about thecenter line 302. For example, the parabolic shape of the surface 320 is3D symmetric about the center line 302. Alternatively, the shape of thesurface 320 is not axial symmetric about the center line 302. Further,the surface 320 has a peak 304 having a height 310. The height 310 isreferenced to a plane 307 of the surface 320 that is the furthest fromthe surface 321. The height 310 may be in a range of about 10 mils toabout 20 mils. Alternatively, the height 310 may be less than about 10mils or greater than about 20 mils. The parabolic shape of the surface320 may extend across the entirety of the surface 320 radially inward ofthe mounting ring 141. For example, the width 332 of the peak 304 isequal to width 334 of the faceplate 118 radially inward and notincluding the mounting ring 141. Alternatively, the width 332 may beless than the width 334 and the surface 320 may include one or moreregions proximate the mounting ring 141 having a slope of approximatelyzero. The slope of region 333 and/or the height 310 may be varied tovary the effects that the faceplate 118 has on the uniformity of theplasma generated in the processing volume 108. For example, the slope ofthe region 333 may be increased or decreased to alter how the faceplate118 affects the uniformity of the plasma. Additionally, oralternatively, the height 310 may be varied to alter how the faceplate118 affects the uniformity of the plasma.

The parabolic shape of the surface 120 has a region 333 where the slopetransitions from an increasing slope (e.g., a positive slope) to a slopeof zero proximate the peak 304. The region 333 converges at the peak304.

FIG. 4 is a schematic illustration of a cross-section of faceplate 418.The faceplate 418 may be configured similar to that of faceplate 118;however, the surface 420 has a different shape than the surface 120 ofthe faceplate 118. For example, the surface 420 has a kink shape. A kinkshape may be defined as including a combination of different curves withdifferent slopes. For example, the surface 420 includes a first curvedregion 440, second curved region 442 adjacent the first curved region440, and a linear region 441 radially outward of the second curvedregion 442. The first curved region 440 includes a peak 404. Further,the second curved region 442 has a slope which increases towards thepeak 404. The region 441 includes an increasing slope towards the curvedregions 442. The region 441 meets the region 442. Further, the region441 may have a substantially constant slope. The slopes of the regions440, 441, and 442 and the height 410 may be varied to vary the effectsthat the faceplate 118 has on the uniformity of the plasma generated inthe processing volume 108. For example, the slope of the regions 440,441, and 442 may be increased or decreased to alter how the faceplate118 affects the uniformity of the plasma. Additionally, oralternatively, the height 410 may be varied to alter how the faceplate118 affects the uniformity of the plasma.

The faceplate 418 may be used within the process chamber 100 of FIG. 1as an alternative to the faceplate 118. Further, the faceplate 418includes apertures 419 that may be configured similar to the apertures119 of the faceplate 118.

A center line 402 bifurcates the faceplate 418 into two equal portions.The shape of the surface 420 may be axial symmetric about the centerline 402. For example, the kink shape of the surface 420 is 3D symmetricabout the center line 302. Alternatively, the shape of the surface 420is not axial symmetric about the center line 402. Further, the peak 404has a height 410. The height 410 is referenced to a plane 407 of thesurface 420 that is the furthest from the surface 421. The height 410may be in a range of about 10 mils to about 20 mils.

The shape of the surface 420 may extend across the entirety of thesurface 420 radially inward from the mounting ring 141. For example, thecombined width 432 of the linear region 441, and the regions 440, 442may be equal to width 434 of the faceplate 418 not including themounting ring 141. Alternatively, the width 432 may be less than thewidth 434 and the surface 320 may include one or more regions having aslope of approximately zero.

FIG. 5 is a schematic illustration of a cross-section of the faceplate518. The faceplate 518 may be configured similar to that of faceplate118. However, the faceplate 518 has a surface 520 with multiple peaks(e.g., peaks 550, 551, 552). The surface 520 is curved and may bereferred to as has having an angulated shape. The faceplate 518 may beused within the process chamber 100 of FIG. 1 as an alternative to thefaceplate 118. The faceplate 518 includes apertures 519 that may beconfigured similar to the apertures 119 of the faceplate 118.

While three peaks are illustrated in FIG. 5 , alternatively, thefaceplate 518 may have two or more peaks. For example, the faceplate 518may have more than the three peaks illustrated. Further, each of thepeaks 550, 551, 552 may have a common shape. For example, each of thepeaks 550, 551, 552 may have one of a Gaussian shape, a parabolic shape,and a kink shape, among others. Further, additional curved shapes may beutilized. Alternatively, a first one or more of the peaks 550, 551, 552may have a shape different from the shape of a second one or more of thepeaks 550, 551, 552. Further, one or more of the peaks 550, 551, 552 mayhave a height that is larger than that of another one or more of thepeaks 550, 551, 552. For example, the height 530 may be greater than theheight 531 and the height 532. Additionally, the height 531 may be equalto the height 532. The heights 530, 531 and 532 are referenced to aplane 507 of the surface 520 that is the furthest distance from thesurface 521.

The location and number of peaks 550, 551, 552 may correspond to thenon-uniformity of the plasma generated within the processing volume 108.For example, a peak may be positioned such the peak corresponds to aplasma non-uniformity generated in the processing volume 108. Further,the height of the peaks 550, 551, 552 may correspond to level of plasmanon-uniformity. For example, for higher levels of plasma non-uniformity,peaks have a greater height may utilized.

Center line 502 bifurcates the faceplate 518 into two equal portions.The surface 520 may be shaped such that the surface 520 is axialsymmetric about the center line 502 (e.g., 3D symmetric about the centerline 502). Alternatively, the surface 520 may be shaped such that thesurface 520 is not axial symmetric about the center line 502. The centerof the peak 550 is aligned with the center line 502. Alternatively, thecenter of the peak 550 is unaligned with the center line 502.

The IPD within layers deposited on a substrate may be decreased bydecreasing the plasma non-uniformity. For example, shaping the surfaceof the faceplate facing a processing volume of a process chamber toinclude one or more curved regions decreases the plasma non-uniformity.Decreasing the plasma non-uniformity reduces the IPD of each layerdeposited on a substrate reducing the production failure rate ofcorresponding semiconductor devices. Further, the use of a shapedfaceplate allows for the use of RF powers having frequencies above 13MHz during the deposition process.

While the foregoing is directed to embodiments of the presentdisclosure, other and further embodiments of the disclosure may bedevised without departing from the basic scope thereof, and the scopethereof is determined by the claims that follow.

What is claimed is:
 1. A faceplate for a process chamber, the faceplatecomprising: a first surface; a second surface opposite the firstsurface, the second surface configured to be exposed to a processingvolume of the process chamber, the second surface including a firstcurved region having a first peak centered at and symmetric with respectto a vertical centerline of the faceplate; and a plurality of aperturescomprising first and second apertures extending through the faceplatefrom the first surface to the first curved region of the second surface,wherein the first curved region has an increasing slope converging atthe first peak, and the second apertures are radially outward of thefirst apertures with respect to the vertical centerline of thefaceplate.
 2. The faceplate of claim 1, wherein the faceplate comprisesa conductive material.
 3. The faceplate of claim 1, wherein the secondsurface further includes: a second curved region adjacent to the firstcurved region; and a linear region radially outward of the second curvedregion, wherein the second curved region has a slope increasing towardsthe first peak, and the linear region has a positive slope.
 4. Thefaceplate of claim 3, further comprising: a circular mounting ringconfigured to mount the faceplate within the process chamber, whereinthe linear region extends across the entirety of the second surfaceradially inward from the circular mounting ring.
 5. The faceplate ofclaim 1, wherein a height of the first peak is in a range of 10 mils to20 mils.
 6. The faceplate of claim 1, wherein a shape of the secondsurface is axial symmetric about vertical centerline of the faceplate.7. A faceplate for a process chamber, the faceplate comprising: a firstsurface; a second surface opposite the first surface, the second surfaceconfigured to be exposed to a processing volume of the process chamber,the second surface including a first curved region having a first peakat a vertical centerline of the faceplate, and one or more second curvedregions each having a second peak radially outward of the first peak; aplurality of apertures comprising: first and second apertures extendingthrough the faceplate from the first surface to the first curved regionof the second surface, wherein the second apertures are radially outwardof the first apertures; and third and fourth apertures extending throughthe faceplate from the first surface to each of the one or more secondcurved regions of the second surface, wherein the fourth apertures areradially outward of the third apertures.
 8. The faceplate of claim 7,further comprising: a circular mounting ring configured to mount thefaceplate within the process chamber.
 9. The faceplate of claim 7,wherein the faceplate comprises a conductive material.
 10. The faceplateof claim 7, wherein the first peak is centered at and symmetric withrespect to the vertical centerline of the faceplate.
 11. The faceplateof claim 7, wherein the first peak has an increasing slope towards thecenter of the first peak.
 12. The faceplate of claim 7, wherein a heightof the first peak is in a range of 10 mils to 20 mils.
 13. The faceplateof claim 7, wherein a height of the first peak is larger than a heightof the second peaks.
 14. The faceplate of claim 7, wherein a shape ofthe second surface is axial symmetric about vertical centerline of thefaceplate.
 15. A faceplate for a process chamber, the faceplatecomprising: a first surface; a second surface opposite the firstsurface, the second surface configured to be exposed to a processingvolume of the process chamber, the second surface including a firstcurved region having a first peak centered at and symmetric with respectto a vertical centerline of the faceplate; and a plurality of aperturescomprising first and second apertures extending through the faceplatefrom the first surface to the first curved region of the second surface,wherein the first curved region has an increasing slope converging atthe first peak, and the second apertures are radially outward of thefirst apertures with respect to the vertical centerline of thefaceplate.
 16. The faceplate of claim 15, wherein the faceplatecomprises a conductive material.
 17. The faceplate of claim 15, whereina height of the first peak is in a range of 10 mils to 20 mils.
 18. Thefaceplate of claim 15, further comprising: a circular mounting ringconfigured to mount the faceplate within the process chamber.